Course Outline

Introduction to PLCs

  • Overview of PLCs in manufacturing
  • History and evolution of PLCs
  • Components of AB PLC systems
  • Understanding the role of PLCs in automation

Basics of Electrical Systems

  • Electrical fundamentals
  • Reading and interpreting electrical diagrams
  • Safety precautions and standards

AB PLC Hardware

  • Introduction to Allen-Bradley PLC hardware
  • Setting up a PLC rack
  • I/O modules and wiring
  • Hands-on: Building a basic PLC setup

PLC Software and Programming Environment

  • Introduction to RSLogix 5000/Studio 5000
  • Navigating the software environment
  • Creating and managing projects

Ladder Logic Programming

  • Basics of ladder logic
  • Commonly used instructions
  • Developing simple control circuits
  • Hands-on: Writing your first ladder logic program

Advanced Programming Concepts

  • Timers and counters
  • Data handling and processing
  • Program control instructions

Human-Machine Interfaces (HMIs)

  • Principles of HMI
  • Designing and configuring HMI screens
  • Integrating HMI with PLC systems

Troubleshooting and Maintenance

  • Diagnosing common PLC problems
  • Preventive maintenance practices
  • Firmware updates and backups

Project Work

  • Planning and designing a PLC-controlled system
  • Implementing a mini project
  • Assessment and feedback

Summary and Next Steps

Requirements

  • Basic knowledge of electrical principles
  • Familiarity with industrial equipment
  • Understanding of mechanical devices and systems

Audience

  • Engineers
  • Technicians
 21 Hours

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