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Course Outline

Introduction to Industrial Robotics and Automation

  • Overview of the industrial robotics ecosystem
  • Key communication standards: OPC UA, Modbus, and Profinet
  • The distinct roles of ROS and PLCs in automation environments

ROS-PLC Communication and Integration

  • Exploring ROS topics, services, and message structures
  • Essential PLC programming concepts for ROS connectivity
  • Leveraging OPC UA and MQTT for system interoperability

Configuring the Integration Environment

  • Installation and configuration of ROS 2 and Codesys
  • Network configuration linking robots and PLCs
  • Establishing robust communication bridges between disparate systems

Control and Coordination of Industrial Robots

  • Implementing ROS-based motion control for robotic arms
  • Mapping PLC signals for precise task synchronization
  • Coordinating operations between robots and broader machine processes

Digital Twins and Virtual Commissioning

  • Understanding the architecture and concepts of digital twins in automation
  • Simulating production lines using Gazebo or Unity Reflect
  • Establishing real-time feedback loops between physical and digital environments

Data Acquisition, Monitoring, and Optimization

  • Capturing telemetry data from PLCs and sensor arrays
  • Utilizing Python or ROS tools for performance data analysis
  • Refining robotic workflows through predictive analytics

Advanced Topics in ROS-Industrial

  • Introduction to ROS-Industrial interfaces and associated libraries
  • Incorporating machine vision and AI-driven quality inspection
  • Addressing security and maintenance strategies in ROS-PLC systems

Hands-on Project: ROS-PLC Integrated Digital Twin

  • Designing a virtual model of a robotic cell
  • Linking the simulation environment with PLC control logic
  • Performing real-time testing, synchronization, and optimization

Requirements

  • Solid understanding of industrial automation and PLC systems
  • Proficiency in Python or ladder logic programming
  • Foundational knowledge of robotics and control communication protocols

Target Audience

  • Automation engineers responsible for developing or maintaining robotic systems
  • Systems integrators focused on implementing ROS-PLC communication
  • Professionals engaged in digital twin development or industrial simulation environments
 28 Hours

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