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Course Outline

Introduction and Review of Systems: From Ford to Toyota Production System

5S and Workplace Organization

What is 5S and What Benefits Does It Bring to an Organization?

5S – The First Step Toward Lean Production

Waste: Definition, Origins, and Methods for Identification and Elimination

Implementation Process of the 5S Method

1. Sort (Seiri)

  • Practical principles of sorting
  • Marking items with red tags (Red-Tagging)

2. Set in Order (Seiton)

Methodology and Rationale for Efficient Placement of Tools and Materials

3. Shine (Seiso)

  • Ways to implement shining and its key significance for maintaining standards
  • 4. Standardize (Seiketsu)
  • Instructions for implementing standardization to significantly improve productivity

5. Sustain (Shitsuke)

  • Analysis of the critical stage where the 5S program most frequently encounters problems and fails

Safety (Additional 6th S)

  • As the sixth 'S': practical methods for reducing the number of workplace accidents
 7 Hours

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